Aluminum Evaporation and Etching for the Front-Side Metallization of Solar Cells

authored by
Stefan Eidelloth, Frank Heinemeyer, Daniel Münster, Rolf Brendel
Abstract

In this paper, we report and discuss several strategies to produce solar cell front contacts by full-area metallization and etching (FAME). Our chemically structured contacts consume less expensive silver than screen-printed contacts. As a proof of principle for the FAME approach, we present a 148.6-cm 2-sized silicon solar cell that has about 100-μm-wide front-side fingers. These fingers consist of a 15-μm-thick evaporated aluminum layer, supplying the electrical conductance, and a sputtered capping stack (200 nm Ni:V plus 20 nm Ag), providing solderability. The entire metal stack is first deposited on the full area of the solar cells, then locally protected by a wax pattern, and subsequently etched with commercial Ni:V etch and NaOH. The efficiency of the best solar cell is 19.3%, the fill factor is 78%, the open-circuit voltage is 666 mV, and the short-circuit current density is 37.1 mA/cm2.

Organisation(s)
Solar Energy Section
External Organisation(s)
Institute for Solar Energy Research (ISFH)
Type
Article
Journal
IEEE Journal of Photovoltaics
Volume
3
Pages
702-708
No. of pages
7
ISSN
2156-3381
Publication date
30.01.2013
Publication status
Published
Peer reviewed
Yes
ASJC Scopus subject areas
Electronic, Optical and Magnetic Materials, Condensed Matter Physics, Electrical and Electronic Engineering
Sustainable Development Goals
SDG 7 - Affordable and Clean Energy
Electronic version(s)
https://doi.org/10.1109/JPHOTOV.2013.2239361 (Access: Closed)