Energy consumption characterization in precision hard machining using CBN cutting tools

authored by
Wit Grzesik, Berend Denkena, Krzysztof Żak, Thilo Grove, Benjamin Bergmann
Abstract

In this paper, the contribution of tool wear to the energy balance was determined for precision hard turning using chamfered CBN cutting tools. The tool nose wear VBC and the corresponding changes of component forces Fc, Ff and Fp resulting from tool wear evolution were continuously measured during wear tests. Based on the cutting mechanics, specific cutting and ploughing energies were calculated for a number of tool wear states. In particular, changes of energy balance due to tool wear under variable feed rate, depth of cut and tool nose radius were discussed. A distinction between material removal conditions resulting from precision cutting and grinding at a very low uncut chip thickness is considered.

Organisation(s)
Institute of Production Engineering and Machine Tools
External Organisation(s)
Opole University of Technology
Type
Article
Journal
International Journal of Advanced Manufacturing Technology
Volume
85
Pages
2839-2845
No. of pages
7
ISSN
0268-3768
Publication date
08.2016
Publication status
Published
Peer reviewed
Yes
ASJC Scopus subject areas
Control and Systems Engineering, Software, Mechanical Engineering, Computer Science Applications, Industrial and Manufacturing Engineering
Sustainable Development Goals
SDG 7 - Affordable and Clean Energy
Electronic version(s)
https://doi.org/10.1007/s00170-015-8091-1 (Access: Open)